• Identified packaging failures and partnered with global teams to design, validate and implement standardized on-demand packaging containers to eliminate shipping-related damages and reduced logistics cost with annual cost savings of $250,000.
• Created live weekly Capacity Dashboard using Tableau and MySQL, aiding VP of Global Operations and Production Manager in the decision-making process of re-engineering the line by effectively detecting bottleneck stations through improved transparency.
• Reduced manual interventions, human errors and increased time efficiency by 97.4% (reduction in execution time from 30 mins to 46 secs) of preparing the Press Performance Qualification by automating the process using MS Excel – VBA Macros, saving 220+ labor hours.
• Applied ergonomic principles to drive improvements in operational quality and enforced 5S culture on tools shadow board, carts and facility layout.
• Developed work instructions, standardized process flow and provided training to ensure implementation of standard manufacturi ng processes.
• Implemented kaizen and eliminated bottle neck operations to ramp up production from 1,100 panels/day to 12,500 panels/day.

Worked on developing machine learning models using agile software development for the healthcare and fashion industry.

• Wound Tissue Analysis: Worked with Grossman Burn Center to develop a Wound/Burn Classification Application for first responders.

• Developed 40+ Tableau reports with multiple dashboards and stories that were used to track and report metrics and KPIs. Wrote scripts to automate reports for ongoing projects, bringing the workforce hours down by 36%.
• Streamlined SQL queries and fixed the queries that were frequently searched to speed up queries by 15%.
• Conducted data quality analysis of large datasets using Python and Alteryx to identify and resolve data integrity issues.
• Prepared technical reports and coordinated with stakeholders and cross-functional teams to improve the business operations.
• Analyzed and validated qualitative research data of Ph.D. Alumni using QDA Miner to identify factors that contribute to student’s success.

• Created ad-hoc reports by wrangling and analyzing large amounts of unstructured data and make compelling dashboards. Presented the story and insights to key stakeholders and senior executives.
• Performed discrepancy checks on raw data using Excel [V-Lookup, Pivot tables, Conditional Formatting, Index and Match] to ensure continuity in accuracy and quality of data.
• Established analytical dashboards to identify key metrics and trends, track spend analysis to facilitate data-driven decision making.

Bachelor Thesis: Fluid Flow and Heat Transfer Investigations in a Microchannel Heat Sink using Plate Fins at different concentrations of Al2O3 Nanofluids

• Modeling and simulation of single-phase microchannel heat exchanger to understand it’s hydrodynamic and thermal behavior using ANSYS Fluent 18.1.
• Validation of CFD models by comparing the present simulated results with the data available in the open literature.
• Increased thermal properties of the heat exchanger by 33 percent through the incorporation of Al2O3 nanoparticles.

• Worked in the materials handling & underground division with practical insights on Off-Highway Truck(OHT) assembly, lower powertrain and painting processes.
• Resolved issues in the assembly line by conducting a time study to eliminate the non value added activities thereby reducing the cycle time by 13
• Developed improvised standard operating procedures and work instructions for the assembly & sub assembly of Off Highway Trucks (OHT)
• Assisted in continuous improvement initiatives to reduce hazards and ergonomic risk s in material handling to ensure a safe working environment.
• Facilitated manufacturing process implementation for New Product Introduction (NPI) on transmission and final drive assemblies.